Tag: permanent magnets

  • Mkango opens UK’s first commercial rare earth magnet recycling plant in 25 years

    Mkango opens UK’s first commercial rare earth magnet recycling plant in 25 years

    Canadian rare earths company Mkango Resources has opened Britain’s first commercial facility in a quarter of a century to produce permanent magnets, marking a milestone in efforts to reduce Western dependence on China for critical minerals.

    The new plant, located in Birmingham and operated by Mkango’s subsidiary HyProMag, produces permanent magnets from recycled materials rather than newly mined ore. It uses a hydrogen-based recycling technology developed at the University of Birmingham, which enables rare earth magnets to be recovered from end-of-life products and converted into new magnetic material with significantly lower emissions than traditional mining and refining processes.

    The launch comes as Western governments seek to loosen China’s dominance in the rare earths supply chain. China currently accounts for around 70% of global rare earth mining and about 90% of refining, making alternative supply sources difficult to scale up quickly. Recycling has therefore emerged as one of the fastest ways to expand access to rare earth materials in the near term.

    Speaking to Reuters at the opening, UK Industry Minister Chris McDonald said breaking China’s grip on the supply chain was a strategic priority. The Birmingham plant supports Britain’s critical minerals strategy, which targets meeting 10% of domestic demand through local mining and 20% through recycling by 2035, supported by up to £50 million in government funding.

    The facility has an annual production capacity of 100 to 300 tonnes of permanent magnets, depending on shift patterns. According to Mkango, the plant is already attracting strong interest from automotive manufacturers. The company is also progressing plans to replicate the technology in the United States and Germany, expanding the recycling-based supply of rare earth magnets beyond the UK.

    Britain previously had magnet manufacturing capacity, but this disappeared roughly 25 years ago as production shifted overseas. The opening of the HyProMag plant represents a step toward rebuilding domestic capability in a sector seen as vital for electric vehicles, wind turbines and other clean energy technologies.

  • Solvay Signs Two US Supply Deals to Boost Rare Earth Processing Capacity in France

    Solvay Signs Two US Supply Deals to Boost Rare Earth Processing Capacity in France

    Chemicals group Solvay has secured two new supply agreements with US magnet manufacturers as it accelerates efforts to scale up rare earth processing at its La Rochelle plant in France. The company, one of the few outside China capable of performing complex rare earth separation, began limited processing in April and has been seeking commercial commitments from industry and government partners to expand production.

    Solvay will supply neodymium, praseodymium, dysprosium and terbium (NdPr and DyTb) to Texas-based Noveon Magnetics under the first agreement. These elements are essential for neodymium-iron-boron (NdFeB) permanent magnets used in electric vehicles, defence systems, consumer electronics, and wind turbines. Noveon began commercial production of sintered NdFeB magnets in 2023.

    A second agreement with Permag covers the supply of samarium oxide, which will be converted into samarium metal by UK-based Less Common Metals. Samarium-based magnets can withstand extremely high temperatures and are widely used in defence and nuclear applications.

    Solvay CEO Philippe Kehren said the initial deliveries involve limited volumes but noted that the La Rochelle facility could rapidly increase output. Production of NdPr and samarium oxide will begin shortly, while DyTb output is expected to start in 2026.

    Kehren also indicated that Solvay is exploring the possibility of building a rare earths processing plant in the United States, where financial support for strategic materials is stronger than in Europe. Company executives said US customers are already willing to sign long-term contracts, while European buyers are still moving more slowly despite recognizing the need for supply chain independence.

  • Kazakhstan and US Forge Strategic Alliance in Rare Earth Exploration

    Kazakhstan and US Forge Strategic Alliance in Rare Earth Exploration

    Kazakhstan’s state mining company, Tau-Ken Samruk, and US-based Cove Capital are set to begin geological exploration at the Akbulak site in the Kostanai Region, targeting the discovery of rare earth elements in a significant international venture.

    “This initiative reflects our commitment to modernising industry and infrastructure while building a research base capable of supporting high-technology sectors,” said a spokesperson for the Samruk Kazyna Sovereign Wealth Fund.

    The exploration forms part of a wider strategic partnership between the firms, focusing on advancing high-potential industries. In line with this, Kazakhstan aims to overhaul its production capabilities, introduce advanced processing technologies, and further strengthen its scientific foundation.

    According to the Ministry of Industry and Construction, rare and rare-earth metals contribute 2.4% of the nation’s metallurgy output. Since 2018, the government has allocated 67 billion tenge (£114 million) to support the industry. Large-scale geological surveys are ongoing, with 25 sites across 100,000 square kilometres and 38 promising mineral deposits identified in 2024 alone.

    Currently, Kazakhstan produces a wide array of strategic metals including beryllium, tantalum, niobium, scandium, titanium, rhenium, and osmium, with by-products such as bismuth, antimony, selenium, and tellurium. Technologies for extracting gallium and indium are also in place. Future economic opportunities are seen particularly in the production and recycling of battery materials, heat-resistant alloys, semiconductor materials, and permanent magnets.

  • Torngat Metals Secures Rare Earth Supply Deal with German Magnet Maker VAC

    Torngat Metals Secures Rare Earth Supply Deal with German Magnet Maker VAC

    Montreal-based Torngat Metals has signed a memorandum of understanding (MoU) with German company Vacuumschmelze (VAC) to pursue a long-term supply agreement for rare earth oxides. The non-binding deal was formalised in Berlin on Tuesday, marking a significant step in diversifying the global rare earth supply chain.

    The agreement was signed by Torngat Metals CEO Yves Leduc and VAC CEO Erik Eschen, with the attendance of Canada’s Minister of Energy and Natural Resources Tim Hodgson and Germany’s Minister for Economic Affairs and Energy Katherina Reiche. Both nations have been actively seeking to reduce dependence on China, which currently dominates the global rare earths industry, particularly for technologies such as wind turbines, electric vehicles, and defence systems.