Tag: Pensana

  • Pensana Scraps £250m Rare Earth Refinery in Hull, Shifts Operations to the US

    Pensana Scraps £250m Rare Earth Refinery in Hull, Shifts Operations to the US

    Britain’s ambitions to become a critical minerals powerhouse have suffered a major setback after Pensana Plc abandoned its £250 million rare earth refinery project near Hull, opting instead to relocate operations to the United States, Sky News reported.

    The proposed refinery at Saltend Chemicals Park was intended to process rare earth elements for use in electric vehicle motors and wind turbine magnets, creating 126 jobs and serving as the centerpiece of the UK’s 2022 Critical Minerals Strategy. The project had been promised millions in government funding — funding that was never disbursed as construction failed to begin.

    Pensana’s chairman, Paul Atherley, said the move was driven by the Trump administration’s decision to guarantee purchases of rare earths from the US Mountain Pass mine at fixed prices — a level of state support he said Europe and the UK have failed to match.

    “That’s repriced the market — and Washington is looking to do more of these deals, moving at an absolute rate of knots,” Atherley said. “Europe and the UK have been talking about critical minerals for ages. But when the Americans do it, they go big and hard, and make it happen. We don’t; we mostly just talk about it.”

    The decision comes amid heightened geopolitical tensions and growing global competition for rare earth supply chains, as China — which produces about 90% of the world’s refined rare earth metals — tightens export restrictions. The announcement follows Beijing’s latest export curbs, which prompted President Donald Trump to threaten 100% tariffs on Chinese goods.

    The Hull refinery was once touted as a flagship project for the UK’s green industrial transition. During the project’s 2022 groundbreaking, then–Business Secretary Kwasi Kwarteng described it as “the only facility of its kind in Europe,” promising it would “secure Britain’s supply resilience.”

    However, Atherley said rare earth processing remains too complex, energy-intensive, and costly to be commercially viable in the UK, citing record-high industrial energy prices as a key obstacle.

    Pensana continues to pursue lithium refining plans in Teesside through its related venture Tees Valley Lithium, which Atherley described as more feasible given current economics.

    The move deals another blow to Britain’s chemicals and materials sector, already struggling with high energy costs and recent shutdowns, including the closure of Vivergo, a biofuels refinery located in the same industrial park.

    A Department for Business and Trade spokesperson called the decision “disappointing” but acknowledged it was a commercial matter for Pensana.

    “We will publish a new Critical Minerals Strategy soon to help secure our supply chains for the long term, and we’re reducing industrial electricity costs as part of our modern Industrial Strategy,” the department said.

  • Pensana’s Saltend plant recognised as a strategically important UK project

    Pensana’s Saltend plant recognised as a strategically important UK project

    A magnet metal processing facility at Saltend, led by rare earth specialist Pensana, has garnered attention as a significant component of the Mineral Security Partnership between the UK and the US. Paul Atherley, the Chair of Pensana, met with Business and Trade Minister Nusssrat Ghani prior to the inaugural Mineral Security Partnership talks with US Under Secretary Jose Fernandez. Pensana has been recognized as a partner in this new platform, with the participation of the UK, US, and international allies.

    During the meeting, Mr. Atherley emphasized the importance of Saltend’s development in supporting the UK’s automotive supply chain, which employs over 780,000 individuals, as it transitions to electric vehicles. The project seeks support from both the UK and US governments, and construction is already underway. The facility is expected to create 150 highly skilled jobs and will play a crucial role in domestic magnet metal provision for electric vehicle and wind turbine components.

    Mr. Atherley stated that by 2030, the UK aims to shift from being a major European producer of internal combustion engines to becoming a global leader in the production of electric drive units, manufacturing three million units annually, with a significant portion intended for export. However, the absence of a secure magnet metal supply chain poses a threat to this objective. Pensana is taking steps to establish an independent and sustainable rare earth supply chain, incorporating mid-stream processing to produce magnet metal within the UK. The Saltend project will create 450 jobs during the construction phase and sustain 150 high-value jobs during operation, with room for further expansion. The facility is designed to be flexible, capable of processing feedstock from the Longonjo project in Angola, as well as other rare earth mining projects.

    The Minister assured Pensana that the project holds strategic importance for the UK and expressed her commitment to raising support for the venture during discussions with Under Secretary Jose Fernandez as part of the Mineral Security Partnership talks held during the London Metal Exchange Week. The goal of the Mineral Security Partnership is to stimulate private sector investment and collaboration with key government partners, focusing on strategic mining, processing, and recycling opportunities that adhere to the highest environmental, social, and governance standards. This initiative particularly targets critical minerals essential for core technologies like electric vehicles and clean technologies.

    Pensana is at the forefront of the Humber Freeport initiative. This transatlantic endorsement follows another notable investment at Saltend, which was highlighted during UK Prime Minister Rishi Sunak’s trade visit to the US earlier this year. Meld Energy’s £180 million hydrogen production plans were announced during the visit, with strong support from Fortune 500 constituent World Fuel Services Corporation.