Tag: Mining and metallurgy

  • Uzbekistan’s Uzmetkombinat Launches First Casting and Rolling Complex, Boosting Steel Production Capacity

    Uzbekistan’s Uzmetkombinat Launches First Casting and Rolling Complex, Boosting Steel Production Capacity

    Uzbekistan has marked a significant milestone in its industrial development with the commissioning of the country’s first casting and rolling complex at the Uzbek Metallurgical Plant (Uzmetkombinat) in Bekabad. President Shavkat Mirziyoyev personally attended the launch ceremony, underscoring the strategic importance of the project for the nation’s mining and metallurgical sector.

    The new facility is designed to produce hot-rolled sheet metal, a product previously not manufactured domestically, and will enable the plant to produce up to 1 million tons of sheet metal annually, valued at approximately 8 trillion soums. This output is expected to fully meet the sheet metal needs of metallurgical enterprises in Tashkent and Samarkand, while creating around 1,200 new high-paying jobs. The launch is part of broader reforms that have attracted about US$2 billion in foreign investment to Uzbekistan’s mining and metallurgical industry over the past decade. During this period, 31 large production capacities have been commissioned, and the number of enterprises has exceeded 150. Annual metal product output has surged from 800,000 tons in 2016 to 3 million tons today, with value rising from 1.5 trillion soums to 23 trillion soums. The industry now produces around 80 new types of products for mechanical engineering, electrical engineering, defense, and energy sectors, diversifying beyond its traditional focus on construction-grade rolled metal. President Mirziyoyev emphasized that economic growth and infrastructure projects will drive demand for metal products up by about 1.5 times. Future plans include increasing the use of domestic raw materials, with iron ore reserves estimated at 1.5 billion tons. The development of the Tebinbulak deposit is expected to boost steel production to 1 million tons per year within three to four years, while processing ore from the Surun-ota deposit will yield 600,000 tons of iron ore raw materials annually. A new US$180 million metallurgical plant is also planned. Additionally, US$30 million will be invested to double steel ball production capacity from 250,000 to 500,000 tons per year. The creation of the Industrial Park of Ecological Technologies of Uzbekistan on site will host six projects worth US$70 million for producing large-diameter pipes, overhead cranes, and filtration equipment, generating another 660 jobs. The complex is expected to introduce energy-efficient technologies and digital solutions, boosting labor productivity and product quality.


  • Kazakhstan’s Extractive Industry in 2024: Results and Challenges

    Kazakhstan’s Extractive Industry in 2024: Results and Challenges

    The extractive sector in Kazakhstan faced numerous hurdles in 2024, with a mix of progress and setbacks across various industries. While many companies are expected to release full production reports in spring 2025, preliminary data offers insight into the performance and challenges encountered by the nation’s resource sectors.

    Mining and Metallurgy

    According to Kazakhstan’s National Statistics Bureau (Qazstat), the industrial production index for the extractive industry stood at 99.8% in 2024 compared to the previous year. The decline was mainly attributed to a drop in coal production, despite positive trends in other areas.

    Coal Mining

    The coal industry in Kazakhstan experienced a decline in production, with a 3.9% decrease in total output, which amounted to 108.46 million tonnes. This was due to reduced extraction of both hard and brown coal. However, despite the drop in volume, the total value of the coal sector increased by 2.9%, reaching 537.79 billion tenge.

    The coal industry continues to face challenges such as logistical issues, with disruptions in transportation to Russia and Europe. These challenges are compounded by the growing global shift toward greener energy solutions, putting further pressure on traditional coal industries. In response, the government is focusing on the development of “clean coal” technologies and strengthening cooperation with international partners.

    Mining of Non-Ferrous Metals

    In terms of non-ferrous metals, Kazakhstan witnessed positive developments, with production of copper and zinc ores growing by 7.4% and 15.9%, respectively. The production of refined copper rose by 11.6%, while zinc output also saw a slight increase. Meanwhile, silver production continued to decline, which is expected to continue due to the diminishing quality of ore.

    The mining of iron ore experienced growth, with a 20.2% increase, bringing the total output to 57.21 million tonnes. Notably, production of iron ore pellets also showed positive trends.

    Precious Metals

    Kazakhstan’s precious metal mining sector remained relatively stable, with gold production seeing a small increase of 0.09% compared to 2023. The country produced 132.32 tonnes of raw and semi-processed gold. Gold extraction is expected to grow in the coming years, with new mining projects in development, including those at Bakhtai, Sarymbet, and Novoleninogorsk.

    Despite this, silver mining saw a sharp decline, falling by 18.5% as companies reported decreasing yields. The primary reasons for this downturn are lower ore content and reduced demand for silver.

    Challenges for the Extractive Sector

    Kazakhstan’s extractive sector faced several key challenges in 2024, many of which stemmed from global trends and domestic issues. While some sectors, such as copper and gold, showed positive growth, others, like coal and silver, faced significant obstacles.

    One of the primary concerns for the coal sector was logistical issues caused by trade disruptions with Russia, as well as fluctuating global prices. Additionally, the push for greener energy alternatives has placed pressure on traditional coal industries, creating an uncertain future.

    Despite these challenges, the extractive industry remains a vital part of Kazakhstan’s economy, accounting for a significant portion of national revenue. Moving into 2025, the sector is expected to focus on innovation and international collaboration to overcome these obstacles and drive growth across the country’s resource industries.

  • Who can purchase assets of “ArcelorMittal Temirtau” after the departure of Lakshmi Mittal?

    Who can purchase assets of “ArcelorMittal Temirtau” after the departure of Lakshmi Mittal?

    Kazakh authorities announced on August 22nd that a political decision has already been made regarding the departure of the company “ArcelorMittal Temirtau” (AMT) from the Republic, and negotiations are underway with the shareholders. According to some information, one of the potential buyers could be the Russian mining and metallurgical company “Severstal.” “Kursiv” interviewed experts and found out to whom else AMT assets could be sold and for what amount.

    The reason for discussions about the fate of AMT was the accident on August 17th at the “Kazakhstanskaya” mine (owned by AMT), where five miners died. Following this, Kazakh authorities and the public began to question AMT’s presence in Kazakhstan. President Kasym-Zhomart Tokayev cast doubt on AMT’s continued stay in the country. Kazakhstan’s Prime Minister Alihan Smailov stated that the owners of the enterprise are to blame for the tragedy in the AMT mines. He mentioned that after a similar incident a few years earlier, AMT management had assured that they would do everything to ensure industrial safety, labor safety, and investment in production modernization. However, according to the Prime Minister, these commitments were not fully fulfilled.

    In September 2021, AMT signed a memorandum of understanding with the government of Kazakhstan, under which AMT was supposed to invest at least $3 billion over the next 10 years. Smailov expressed outrage that people continue to die in AMT facilities, leading to the question of changing ownership of the enterprise.

    Over the years, AMT has seen more than a hundred miners lose their lives at the company. “Kursiv” compiled a chronology of major tragedies that have occurred in the metallurgical company’s mines. The highest level of injuries and deaths occurred at KarMet, under whose management the “Kazakhstanskaya” mine, where five miners died, is located.

    On Tuesday, August 22nd, the Minister of Finance, Erulan Zhamauvayev, told journalists that the authorities are negotiating with AMT shareholders about their departure from Kazakhstan, and a political decision on this matter already exists. Zhamauvayev added that the first Deputy Prime Minister of Kazakhstan, Roman Sklyar, is handling negotiations with potential buyers.

    “Negotiations on a large enterprise should be conducted by specific individuals because it should be a serious negotiating process. Therefore, if everyone comments on it at their own level incompetently, it will be wrong. Moreover, it can affect the negotiation process. Therefore, the statement has already been made. I think there is a political decision (regarding the departure of ArcelorMittal from Kazakhstan), so we will work on it,” Zhamauvayev assured.

    What risks does Mittal’s withdrawal from Kazakhstan pose?

    Financial analyst Andrey Chebotarev doubts that the departure of Lakshmi Mittal from Kazakhstan will be quick and straightforward. The expert claims that Kazakhstan could face another Anatol Stati (an entrepreneur from Moldova) situation, where legal battles have been ongoing for years.

    “To begin with, it is necessary to understand the exit strategy of the current investor. I sincerely hope that the situation with the current shareholder will be resolved quickly and painlessly. I hope that the path of aggressive nationalization will not be chosen, as it could deter future investors from Kazakhstan. We must demonstrate as smoothly, transparently, and openly as possible that the current investor violated investment agreements, failed to fulfill them, and that’s why the contract is being terminated. Not because we want a piece of the pie. I really hope that the desire for quick victories does not threaten our investment climate,” says Chebotarev.

    Political analyst Petr Svoik, also known as the initiator of political integration between Kazakhstan and Russia, explains that in the event of Lakshmi Mittal’s departure from Kazakhstan, two major problems arise concerning the fate of KarMeta (Karaganda Metallurgical Plant owned by “ArcelorMittal Temirtau”). First, KarMeta currently operates within Mittal’s global network of enterprises and serves as a supplier of raw materials to other productions. After Mittal’s departure, Kazakhstan will lose these supplies and will have to reorient to something else. Second, the plant has been operated to its limits to extract profits from Kazakhstan.

    “Let’s not deceive ourselves. If we sold it to a foreign investor in the first place, they are interested in not investing foreign money into the Kazakh plant but in extracting as much as possible to increase profits, including through savings on labor costs and modernization, as we have observed. The new buyer, in addition to solving the issues of integrating KarMeta’s products into other supply chains, must also find a substantial amount of money to upgrade KarMeta,” the expert claims.

    Who can buy AMT assets? According to Chebotarev’s opinion, Kazakh companies, although technically capable of acquiring such assets, are unlikely to be interested. AMT requires significant investments, the analyst added.

    “This is a rather heavy asset that requires a lot of investment. Furthermore, it’s unclear at what stage the current investor will exit. Therefore, I believe it will be some kind of strategic foreign investor or a consortium of investors under someone’s unified management,” the expert expressed.

    Russian financial group “Finam” analyst Alexey Kalachev doubts the feasibility of Severstal’s purchase of AMT. According to him, Severstal has not expressed a willingness to acquire foreign assets, even in “friendly” jurisdictions.

    “ArcelorMittal” is an international corporation. Therefore, for such transactions, it likely needs to obtain many approvals, including from regulators in unfriendly-to-Russia countries. Alexey Mordashov, who controls Severstal, is under sanctions that also apply to the companies he controls. Such a deal may simply not receive the necessary approvals from European regulators, Kalachev believes.

    In turn, Petr Svoik believes that Severstal is a “principled candidate” as a potential buyer of AMT assets. “Samruk-Kazyna” could be an “intermediate option” in terms of transitional management, the political scientist added.

    “FNB is in debt, deep in foreign currency debt. So, who could help it deal with its debts? This is a bad option unless it’s forced. As for Severstal, it’s more realistic. The burden of being under sanctions is as much a problem as it is a solution. As part of Russia’s policy to regain its technological sovereignty, there is certainly a task to completely reorient black and non-ferrous metallurgy toward its own market or the markets of friendly countries,” says the political scientist, adding that KarMet can be equipped with more technologically advanced products for the Russian, local, and Chinese markets.

    Financial analyst Rasul Rysmambetov is not sure that AMT will be transferred to “Samruk-Kazyna” because the fund lacks the expertise and authority to manage such large projects. He explained that “Tau-Ken Samruk” (a unit of “Samruk-Kazyna”) does not interfere in the operations of mining and metallurgical companies in which it holds stakes but is either a minority shareholder or anchor investor. Rasul Rysmambetov also mentioned an approximate amount for which AMT could be sold.

    “It could cost around $100 million. But there will also be Due Diligence because the expenses are very high. I would deduct from the price the miners who suffered and are receiving payments. In any case, the amount will be significant,” the expert noted.

    According to him, the Kazakh authorities announced a tender for the purchase of AMT through Minister Zhamaubaev.

    “There are Chinese, Indians, and Russians with Severstal. It’s hard to say which of them is more likely. I think this is not a matter of two weeks but one or two months,” Rasul Rysmambetov believes.

    Financial analyst Arman Beisembaev also named China and India among potential buyers. However, he claims that if Mittal manages to acquire this asset, it will be handed over to the Russians, not directly but through various “intermediary” companies or a series of funds.

    “Somebody will buy it, and the ultimate beneficiary will be unclear because they could fall under sanctions, and Kazakhstan is also afraid of that. But it is highly likely that the ultimate beneficiaries will be Russians. I cannot say that this is bad for Kazakhstan from an economic point of view. For example, Russian ‘EuroChem’ has been operating in Kazakhstan for many years, and ‘Kazatomprom’ also has a share of Russia [the company has joint ventures with ‘Rosatom’ structures],” Arman Beisembaev said.

    He reminded that after the full-scale Russian invasion of Ukraine in 2022, the neighboring country began losing the European market. Now they are trying to reorient themselves to the East and South.

    “Russia’s economic and political strategy is imperial in terms of economic behavior. It expands its sphere of influence. Since it practically lost the European market, it failed to take Ukraine, and Belarus is practically in its pocket. The nearest strategy is Kazakhstan,” the expert explains.

    According to Beisembaev, his assumptions are based on the volume of Russia’s external investments. Until 2014, Russia invested the most in Ukraine – about $17 billion, with most of this money going to Kiev and the Kiev region. After 2014, Russia began investing the most in Kazakhstan, the analyst claims.

    “Russia acts towards Kazakhstan exactly as it did towards Ukraine before 2014 – it employs soft power, economic influence, investments, and asset acquisition. Russians are already in ‘Kazatomprom,’ coal, uranium, and gas industries. The strategy is exactly the same as with Ukraine, and if we object, war is guaranteed,” Arman Beisembaev believes.

    The analyst notes that AMT assets are “quite attractive,” so Kazakhstan can sell them with a premium and make a good profit. However, the buyer will have to invest in infrastructure and security, which will naturally be included in the contract terms and will affect the final cost. “I can’t say how much, but it depends on the will of the state. No investor wants to invest in security unless they are required to,” the analyst concluded.

    The Failed Deal Between Severstal and Arcelor

    In May 2006, the international company Arcelor S.A., at that time one of the world’s largest steelmaking companies, announced a merger with the Russian metallurgical company Severstal, owned by Alexey Mordashov. He was supposed to receive 295 million issued shares of Arcelor, equivalent to 32% of the share capital. In return, Arcelor would have received from Mordashov all his shares in Severstal (82%), including Severstal North America, mining assets, and a stake in the Italian company Lucchini. Additionally, Mordashov was to pay 1.25 billion euros. This deal was intended to thwart the plans of Arcelor’s acquisition by Lakshmi Mittal’s company, Mittal Steel. Currently, Lakshmi Mittal’s fortune is estimated at $16.1 billion.

    However, just a month after reaching an agreement with Mordashov, Arcelor and Mittal Steel agreed to merge and expressed opposition to Severstal’s purchase of a stake, even though Mittal’s proposal to Arcelor had been considered hostile before. Thus, Arcelor and Mittal Steel formed the company ArcelorMittal, the world’s largest metallurgical company.

    ArcelorMittal owns the steelmaking and mining company ArcelorMittal Temirtau in Kazakhstan. AMT is one of the largest enterprises in the Karaganda region, traditionally accounting for 25% of the total industrial production output. The sole shareholder of AMT is ArcelorMittal Holdings B.V., a public company registered in the Netherlands.

  • AMMC and Navoiyuran: cooperation in the field of digital transformation

    AMMC and Navoiyuran: cooperation in the field of digital transformation

    On August 17 of this year, the Almalyk Mining and Metallurgical Plant was visited by a delegation of representatives of the state enterprise “Navoiyuran” engaged in activities in the field of digitalization.

    In the executive office of the plant, a meeting was held between the Deputy Chairman of the Board of JSC “Almalyk MMC” for digitalization Abdulla Azizov, profile specialists of the plant with representatives of the state enterprise “Navoiyuran”.

    During the meeting, the guests were provided with information about the work carried out as part of the digital transformation of the AGMK. According to A. Azizov, during the past year, the plant implemented 48 projects (23 of them planned, 25 unplanned) in this direction. These are projects related to the improvement of business process management systems, automation of the mining and transport complex and production automation. This year, more than 40 projects and other tasks are planned to be implemented. Of these, 17 have already been implemented (business process management – 5, infrastructure and cybersecurity – 4, production management – 2 and process automation – 6). For example, in order to improve the efficiency of the management system and digitalization of office work in the department of road transport, an information system for managing vehicles and logistics (Transport Management System) was introduced, through which more than 1,000 units of vehicles and equipment are monitored. Also, the submission and acceptance of applications for transport is carried out completely electronically.

    In accordance with the concept of paperless office work (Paperless work) and a unified identification system, the AMMC introduced the E-Talon information system, within which more than 36,000 employees were provided with new ID-cards. As a result, the amount of paper work has been reduced, and the reporting process now takes less than 7 times less time. More than 20 electronic templates have been created in the information system “Journals”. The system made it possible to keep 70% of paper journals in electronic form and analyze the data.

    Thanks to the information system of interactive dashboards (BI), the speed of automatic collection and processing of “online” information of production and business processes, as well as various automated systems, has increased by 80%. 6 types of paper reports were digitized, which reduced the time of their formation by 3 times.

    Also introduced: digital archive (paper consumption reduced by 25%); project management system (25% more efficient management, analysis and control); a new digital radio station at the Yoshlik I quarry (100 vehicles and 35 workers are provided with radio communications); IP telephony in the Kochbulak, Semguron and Kairagach mines (10 km of fiber optic communication lines have been laid).

    In order to automate production processes and use modern information systems, 27 modern digital strain gauges were installed at the copper processing plant. This made it possible to achieve an accuracy of measuring the weight of ore in the technological process up to 99.8%. Also, in order to automate the technological process of the seventh monosection, 405 instrumentation and 26 control cabinets were installed. Adjusted and put into operation 320 dosing pumps and 14 new tanks for reagents.

    Together with specialists from Metso-Outotec and Engineering Dobersek, the uninterrupted operation of the control system, instrumentation of the Vanyukov furnace and the sulfuric acid shop of the copper smelter was ensured.

    As part of the introduction of automatic control of mills (SAU-3M) in the Khandiza mining department, instrumentation cabinets were completely updated, which made it possible for the operator to control deviations from the technological regulations and monitor the state of the technological equipment.

    During the visit, the guests also visited the Kalmakyr mining department, a copper processing plant, where they could personally observe the operation of all information technology systems introduced as part of digitalization.

    Thus, the representatives of the delegation were familiarized in detail with the ERP, SCADA, LIMS, SAP systems, as well as programs for monitoring and analyzing production processes and data.

    – “Today we managed to witness the active work carried out at the AMMC in the field of information technology. Currently, our company pays great attention to the processes of digitalization of production. During the visit, we managed to learn a lot of new and useful things for ourselves. We also decided to purchase software systems from AGMK for their further implementation at home. Another important point that we drew attention to is that the processes of digitalization at the AGMK are proceeding quite quickly. And it pays off at a relatively low cost. We plan to further strengthen our cooperation with the plant,” Khasan Khaydarov, Deputy General Director for Transformation of Navoiyuran Group of Companies, shared his impressions of the visit.

    It should be noted that the purpose of this visit is to ensure the implementation of the Decree of the President of the Republic of Uzbekistan dated July 14, 2022 No. PP-319 “On measures to increase the volume of production, processing of uranium and the transformation of the State Enterprise Navoiyuran in 2022-2030”.